Introduction: Mechanized endodontic treatment represents a continuously evolving advance in dental practice.
Objective: To characterize endodontic instruments by scanning electron microscopy and evaluate their mechanical properties, including 45° flexibility, buckling resistance, and Vickers microhardness, in ProTaper systems.
Materials and Methods: Ten nickel-titanium instruments from each system were analyzed:
- ProTaper Universal (PTUN)
- ProTaper Gold (PTGO)
- ProTaper Ultimate (PTUL)
- ProTaper Next (PTNE)
- Structural analysis: Scanning electron microscopy (SEM FEG Quanta FEI 250)
- Mechanical testing:
- 45° bending and buckling (EMIC LD 200MF universal testing machine)
- Vickers microhardness (Micromet 2003 Bueler microhardness tester)
- Statistical analysis: Shapiro–Wilk test followed by one-way ANOVA (α = 5%)
- Flexibility: PTUL > PTGO > PTUN > PTNE
- Buckling resistance: PTUN > PTGO > PTNE = PTUL
- Vickers microhardness: PTUN = PTNE > PTGO = PTUL
- PTUL instruments exhibited the greatest flexibility
- PTUN demonstrated the highest buckling resistance
- Gold Wire technology instruments (controlled memory) showed lower microhardness
- All evaluated systems displayed good surface finish